Magna Toggle Injection Moulding Machine

Ferromatik - Magna Toggle Injection Moulding Machine





















             A new standard in Toggle Technology

A new standard in Injection Moulding Technology It’s all together in one compact Toggle Injection Moulding package. MAGNA T’s reduced footprint, wide range of standard features, increased specifications, with increased performance, are all part of the new MAGNA T package.


Precise Linear Guideways

Friction Less Linear Bearing Guideways
improve Injection Power & Cylinder Alignment




Bull Gear Mechanism

Simple & Accurate Mould Height
Adjustment for Precise Tonnage





Energy Efficient

Power Pack
Electronically Controlled
Variable Volume Pump for
Low Energy Consumption


Endura - II - Advanced User Friendly Control
- Ergonomical layout
- High speed microprocessor
- Direct access menu keys
- Graphical presentation of machine features
- Self diagnostic and fault finding capability
- Parameter entry in absolute value
- Central monitoring system

Robust & Reliable Clamp Design
To provide faster speed, increased clamp stroke & automatic tonnage adjustment

Optimised Toggle Design
Double Toggle designed for small footprint & increased productivity with faster clamp lock-over time (shorter cycle times)

Generous Specifications
Generous mould space & Increased Mould Weight carrying capacity increases production versatility.
Large Tie Bar spacing & daylight are standard with MAGNA T

High Temerature Stability
PID tuning of barrel temperatures with closed loop control

Global Injection Unit
Precise twin cylinders distribute the load equally & across screw centerline accurately

Flexibility in selection of Injection Units
MAGNA T brings you full process versatility with multiple Injection units plus interchangeable A'-A-B screw / barrel combinations

Easy & Versatile Ejection
Long Ejector stroke & easy access to ejector mechanism provide maximum versatility & ease


Rigid Platens
Rigid cast platens designed using Finite Element Analysis (FEA) for maximum strength to weight ratio & increased operating efficiency











              
                   Design Advantages and Features

CLAMP
• Robust Double Toggle Clamp Mechanism
• Quick Auto Clamp force setting
• Adjustable Individual Pressure Setting of each stage
• Propotional speed control with 5 closing & open speed
• Position based Ramping for accurate position switching & control
of Speeds & Pressures
• Programmable Clamp position with feedback by Linear transducer
• Sensitive Mould Protection with Try again circuit
• Stage wise Actual Time Display
• Insert Moulding
• Automatic Grease Lubrication
• Actual Tonnage on Screen

INJECTION
• Injection Velocity and Pressure Steps ( 6 Speed and 15 Pressure profile )
• 5 stage Screw speed
• 5 stage Back pressure profile through Screen
• Multiple Injection units with A'-A-B Screw / Barrel combinations
• Quick change swivelling type Barrel and Screw with plug in Heater bands
• Switch over profile from fill to pack - based on position / time
• Linear position Transducer for accurate Injection control
• Auto heat Startup & Shutdown
• Injection Decompression before / after Refilling or both
• Semi-auto purge, Cold slug removal & Intrusion Moulding
• Friction less Linear bearing guide ways
• Aluminium Chequered Plate provided below Purge area
• Sprue break with Timer

EJECTOR
• Programmable Ejector Stroke, Pressure & Speed
• Linear transducer provided for ejector position read out
• Pulsating Ejector strokes - 9 Pulses
• Intermediate Retract set point
• Ejector Stay Forward
• Two-stage Ejector forward profile with Soft eject


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Career at Ferromatik Milacron South Africa


SPare Parts Enquiry


Contact US

Phone: +27 11 835-2028
Fax: +27 11 835-3325
E-Mail: sales@ferromatik.co.za


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